Metal Surgery

Metal Surgery Milwaukee, LTD.

Metal Surgery specializes in rebuilding structural components – castings, shafts, gears and assemblies. We are dedicated to using the finest equipment available, and those special kinds of individuals trained and motivate to use our technologies. It is our goal to put your equipment into better than new condition in the shortest possible time, at the least possible cost.

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Pinion Gear Repair Photo



Pinion Gear Repair

Gear failed during production. (No spare, EMERGENCY repair) Disassemble pinion assembly, repair teeth by welding, machine and hand finish teeth; and reassemble.
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Non-Destructive Examination

NDE (Non-Destructive Examination)

Metal Surgery now offers a full service Non-Destructive Examination laboratory including a full time level III, certified in accordance with SNT-TC-1A on staff. Commonly inspected items include but are not limited to castings, forgings and welded fabrications.


Metal Surgery uses qualified personnel to perform all welding in the following welding modes: SMAW - Shielded Metal Arc Welding, GTAW - Gas Tungsten Arc Welding, GMAW - Gas Metal Arc Welding, FCAW - Flux Cored Arc Welding, and SAW - Submerged Arc Welding.
Metal Stitching


When a cast iron component is broken or cracked as a result of misuse or overload, a decision must be made whether to repair or replace the cast iron component. Stitching joins broken cast iron and dissimilar metal to like-new condition. Metal Surgery utilizes expert technicians to perform the repairs on site or in house.


Metal Surgery also offers: Emergency repairs and maintenance for machine shops or power plants, off shore rigs, and ships. Welding of all metals and alloys - at our facility or yours. Specialized design and fabrication of all parts, fixtures, tools, and structures.